Introduction to Designing Machine Control Systems, Part 2 - Control System Design
In Introduction to Designing Machine Control Systems, Part 2- Control System Design, you'll learn ...
- The fundamentals of Machine Control System Design
- How to develop Machine I/O diagrams
- The concept of machine functions
- Guidelines for PLC wiring
Overview
Three major goals for every control system should be safety, reliability, and ease of troubleshooting. This course presents the concept of Machine I/O diagrams and how to use them to systematically work through the major design steps for control system designs.
Machine I/O diagrams are similar to P&I (Process and Instrumentation) diagrams but expanded to include mechanical and control functions. These diagrams graphically represent systems architectures, including all the electrical-mechanical elements of systems. While they are simple diagrams, they are valuable tools, illustrating how project specifications will be met. These diagrams are helpful in obtaining project consensus and approvals.
When project approval is obtained it is presented how Machine I/O diagrams can be used to systematically determine supply voltages and the number of phases.
E-Stop circuits, Sub-branch Circuits, PLC wiring, and other related topics to control panel design are discussed. An introduction to Ladder Logic, aspects of field wiring, control valve sub-systems, and other related topics are presented.
Startup, commission, and troubleshooting are also discussed, and how Machine I/O diagrams are helpful for consistently meeting these tasks.
Learning Objectives
Upon completion of this course, participants will be able to:
- Explain the fundamentals of machine control system design.
- Develop machine I/O diagrams and explain their purpose.
- Describe the concept of machine functions.
- Use machine I/O diagrams to specify the number of phases, supply voltage, and number of sub-branch circuits for major loads.
- Apply machine I/O diagrams to determine PLC input and output requirements and program machine functions.
- Explain the fundamentals of E-stop systems.
- Describe control panel design and layout considerations.
- Apply guidelines for PLC wiring.
- Identify miscellaneous control panel features.
- Explain the basics of ladder logic.
- Outline startup and commissioning practices.
- Describe the basics of documentation.
Certificate of Completion
You will be able to immediately print a certificate of completion after passing a multiple-choice quiz consisting of 20 questions. PDH credits are not awarded until the course is completed and quiz is passed.
| This course is applicable to professional engineers in: | ||
| Alabama (P.E.) | Alaska (P.E.) | Arkansas (P.E.) |
| Delaware (P.E.) | District of Columbia (P.E.) | Florida (P.E. Area of Practice) |
| Georgia (P.E.) | Idaho (P.E.) | Illinois (P.E.) |
| Illinois (S.E.) | Indiana (P.E.) | Iowa (P.E.) |
| Kansas (P.E.) | Kentucky (P.E.) | Louisiana (P.E.) |
| Maine (P.E.) | Maryland (P.E.) | Michigan (P.E.) |
| Minnesota (P.E.) | Mississippi (P.E.) | Missouri (P.E.) |
| Montana (P.E.) | Nebraska (P.E.) | Nevada (P.E.) |
| New Hampshire (P.E.) | New Jersey (P.E.) | New Mexico (P.E.) |
| New York (P.E.) | North Carolina (P.E.) | North Dakota (P.E.) |
| Ohio (P.E. Self-Paced) | Oklahoma (P.E.) | Oregon (P.E.) |
| Pennsylvania (P.E.) | South Carolina (P.E.) | South Dakota (P.E.) |
| Tennessee (P.E.) | Texas (P.E.) | Utah (P.E.) |
| Vermont (P.E.) | Virginia (P.E.) | West Virginia (P.E.) |
| Wisconsin (P.E.) | Wyoming (P.E.) | |



